What are the advantages of welding positioner? How to debug?

Welding positioner is a special welding auxiliary equipment, which is suitable for rotating welding displacement, so as to obtain the ideal machining position and welding speed. In fact, in addition to welding positioner, there are two axis positioner and three axis positioner. The difference is that the three-axis positioner has a horizontal three-axis positioner and a vertical three-axis positioner.

As we all know, the welding positioner can be used with the welding positioner, the positioner welder (automatic welding equipment), the welding fixture and other tooling equipment to form the automatic welding center of the welding positioner workstation, and can also be used for workpiece displacement in the manual welding process. The single-axis welding positioner is driven by the head frame and the tail frame, which is mainly used for welding parts.

At the same time, the table of the head frame and the tail frame can be turned freely, so that the workpiece to be welded is in the ideal position. Usually single-axis welding positioner consists of two tailstock, frame, bottom plate, servo motor, reducer and other components. Conventional specifications: 1800*800, load capacity 300kg/ load capacity 500kg; 200 * 800 can carry 300kg/500kg, the accuracy can reach 0.1mm, the size can also be adjusted according to actual use, and the drawings can be processed.

The base of the welding positioner is usually welded with high-quality profiles and steel plates. After annealing and CNC gantry processing, the quality and accuracy are reliable, mainly driven by domestic well-known brand servo motors. The reducer adopts domestic excellent high-precision reducer, reliable accuracy, adjustable speed, stepless transmission, stepless transmission. The main function of the welding positioner is to prevent the rotation and displacement of the workpiece during the welding process, so as to obtain the ideal welding position and better meet the quality and appearance requirements of the welding workpiece.

As an auxiliary device, the welding positioner can help the weld better appear in the welding range of the welding gun by dragging and rotating the workpiece, so as to achieve accurate welding of the workpiece. Before the welding positioner is matched with the welding, it is necessary to perform debugging work.

The first step is to set parameters before welding.

Before using a welding positioner, it is necessary to be equipped with tools to calibrate the TCP and weld with the appropriate tools during the setup process. After starting the welding positioner, you need to manually operate the page and select the correct tool coordinates. Then enter the calibration, select the positioner; Move the welding positioner tool to the mark of the positioner, click "Modify position", and record the matters needing attention when using welding positioner.

Secondly, observe the welding state.

After the welding parameters are set, the welding work can be carried out through the workpiece, the operator can remotely monitor the welding quality through the teaching device, and whether the welding positioner can drag the workpiece to the specified position; If not, you can stop the machine for fine tuning, so that after several adjustments, the position of the workpiece is dragged and rotated can get the ideal effect.

Third, observe the weld quality after welding.

During the process of dragging the workpiece, the welding displacement machine fills the weld with welding material. After the welding is completed, the operator needs to observe whether the quality of the weld is qualified. If there are defects in the welding, the data of the welding positioner can be slightly adjusted. In short, the setting of the welding positioner needs to be synchronized with the parameters of the welding positioner in order to better complete the welding operation.以上翻译结果来自有道神经网络翻译（YNMT）· 通用场景