The welding positioner is a kind of universal and efficient welding equipment mainly for ring seam welding. It can be used with argon arc welding machine (with or without wire filling) (), gas shielded welding machine (CO2/MAG/MIG welding machine), plasma welding machine and other welding power supplies. And can form an automatic welding system with other machines. The product is mainly composed of a rotating head, a displacement mechanism and a controller.

Due to the difference in the level of development between the manufacturing industry, the welding stations of many enterprises are not equipped with welding positioner. At the same time, relevant research is relatively weak. So in the use of welding positioner, what details need to pay attention to?

1. Comply with welder's safe operation procedures.

2. When installing and disassembling the workpiece, check whether the round pressure plate has been removed and whether the pressure plate has been put back in place to prevent the workpiece from damaging the fixture.

3. Pay attention to the working center when the workpiece is installed, do not deviate from the center of gravity.

4. Don't be overweight or overloaded.

5. When lifting the workpiece, the welding machine must be stable and horizontal, and there must be no large swing to prevent the collision between the workpiece and the fixture, so as not to damage the fixture.

6. When lifting the workpiece, the sling must be firmly installed before it can be removed from the workpiece.

7. When disassembling the workpiece, the workpiece must be suspended with a sling to loosen the workpiece.

8. When the workpiece falls on the fixture, carefully put it gently, do not have too much impact on the fixture and the positioner.

9. The workpiece installation must be positioned according to the requirements, the nuts and bolts of the fixture should be tightened, and the pressure plate should be pressed tightly. After the installation is complete, perform tests and checks to ensure that the installation is stable.

10. When the workpiece needs to climb welding, the climbing pedal must be used, and the climbing pedal must be safely placed before the climbing operation.

11. Before turning, check whether there are other items within the working turning range to avoid collision.

12. After the workpiece is transferred to the operating position, the power switch must be turned off to cut off the power supply to prevent misoperation.

So what is related to the service life of the welding positioner?

In fact, the service life and productivity of the welding positioner depend not only on the weight and correct positioning of the workpiece, but also on the load current of the positioner. The positioner can directly rotate and tilt the workpiece, ensuring that the entire weld is always in the horizontal welding position. In addition, the position-changer itself is an efficient and versatile welding device that enables ring seam welding and can be used with argon arc welding wire feeders, plasma welders and consumable electrode gases.

In addition, the welding positionchanger can also rotate and tilt the workpiece, making it easy to place complex structural parts directly in the horizontal position of the weld or in the ship-shaped position for welding. Therefore, the entire drive system of the welding positioner can be divided into two aspects: 1. 2. Rotary drive. Steering transmission can be divided into two different forms: hydraulic and electric. Rotary drive is more common in electric drive, the speed is infinitely adjustable, can achieve positive and negative steering. If it is a large welding positioner, or a welding positioner with a relatively small lifting range for the workbench, hydraulic drive is generally selected on the lifting and tilting device. The greater advantage of hydraulic drive is that it is easy to control. Its structural characteristics can be divided into high speed regulation accuracy, very good reliability and very stable welding.